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Originally Posted by ignorant_ape
dumb question - why was the apollo one tested at 1 bar pressure - earlier tests / missions [ mercury / gemini ] seem to have been capable of lauch with only 5psi + pure oxygen
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Because they wanted to have a positive pressure inside the spacecraft. Apollo operated at about 5 PSI in space when there was a vacuum outside, but when testing at sea level the outside pressure was already 14.7 PSI. To get a positive pressure they pumped the CM up to something like 16 or 17 PSI (I don't recall the exact number).
I believe all the Mercury/Gemini/Apollo missions were launched with the spacecraft pumped up to positive pressure. After they attained orbit the atmosphere would leak away until the 5 PSI operational pressure was reached. After Apollo 1, the subsequent missions used an oxygen/nitrogen atmosphere on the launch pad, but pure oxygen in space after this initial atmosphere leaked away.