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Old 19-July-2006, 05:05 PM
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Falcon 1 Failure Traced to a Busted Nut

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A busted nut, not human error, is to blame for the fuel leak that doomed the Falcon 1 rocket on is maiden flight, according to the findings of a government review board chartered to investigate the March 24 launch failure.

The rocket’s manufacturer, Space Exploration Technologies (SpaceX) of El Segundo, Calif., initially suspected that the Falcon 1’s fuel leak was caused by a tiny pipe fitting loosened and accidentally left untightened by technicians doing work on the rocket the day before launch.

The U.S. Defense Advanced Research Projects Agency, the sponsor of the Falcon 1’s inaugural flight, announced July 18 that the review board concluded a small aluminum nut designed to hold the fuel pipe fitting in place failed due to subsurface corrosion not visible to the naked eye. The resulting kerosene leak caused the main engine to catch fire shortly after the rocket cleared the launch pad, bringing the flight to a premature end.
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