View Single Post
  #26 (permalink)  
Old 06-December-2006, 06:24 PM
jlhredshift's Avatar
jlhredshift jlhredshift is online now
Established Member
 
Join Date: Jan 2006
Location: Madison, Ohio
Posts: 1,701
Default

Quote:
Originally Posted by jseefcoot View Post
I doubt it.

Consider a simple plastic toy: the little thing with a pole in the middle, it rocks back and forth, and you stack graduated sizes of plastic rings on it? I used to make those in a factory.

That plastic starts out as a cold pellet, about the size of a BB. It is melted, using electicity, at a temp of hundreds of degrees. Part of the object that actually does the melting is a huge cone of solid metal (The extruder 'nozzle'.) It is so thick and solid that it has to heat up for about a day before it can be used. During this time it is simply consuming electrical energy -- buttloads of it -- with no output of melted plastic.

When this part is ready, more electrically-powered machines convey the plastic BB's through a series of pneumatic pipes (and energy was also required to compress that air) to the individual presses, where they are heated, mixed with color in another machine, then added to the press itself. A tube of hollow plastic (think of it as a sock) drops from the extruder and then the press closes around it. Air is injected so the 'sock' expands to the shape of the mold. Cold water (read: cooled using electric power) is cycled through the mold to cool down the portion of the plastic that will become your part; the rest is usually left hot so that it is easier to separate.

These presses are hydraulic. The fluid gets hot and sometimes it too needs to be cooled. It takes anywhere from about thirty seconds to several minutes to form a part in the mold, depending on what exactly it is, its particular type of plastic (HDPE, HPE, etc), and on and on. . . .

The net result is that there is no way we locked up more carbon in that little toy than we consumed (in energy) during its production. Plus, that plastic pellet we melted used to be crude oil. How much energy went onto creating the pellets? Another one to consider -- the amount of energy used by an automobile factory: very little carbon is being locked up in metal parts, yet vast amounts of energy are used to form and assemble them.
I agree, to a point, and in my prior post I said:

"Now, it is the production of these things that causes the emissions into the atmosphere."

The energy used has to be allocated to the entire production run of course, not just one toy. However, I was particularily pointing out the amount of wood products that we all have and are preserving in homes. Also, the cars contain substantial amounts of plastic and the production of those parts,through technology, has become very efficient; i.e. lower cost, and we produce more pounds of plastic than we use pounds of fuel in their production; neither of which is all carbon of course. If it was one for one we wouldn't be able to afford anything.

Now my ultimate concern is that as we lock up the carbon in the plastic and fail to develop a new non-polluting energy source, that at some point we will start burning the plastic to provide energy.
Reply With Quote